Heat Illness Prevention Compliance

When a worker gets hurt in the heat, the first question is always the same: What did you do to prevent it?

HeatShield automatically monitors job site conditions, alerts supervisors, and documents every training completion — so your heat illness prevention program is always audit-ready.

Automated monitoring logs — timestamped, tamper-evident, inspection-ready
Supervisor alerts when heat thresholds are crossed — no manual tracking
Built-in training with certificates of completion stored per worker
One-click compliance packet export — CA, OR, WA, CO & MN ready
Start Your Free 14-Day Trial → No credit card required. Full platform access.
HeatShield compliance dashboard

OSHA Heat Enforcement Is Up. Paper Logs Won't Hold Up.

OSHA's National Emphasis Program on heat has increased inspections across construction, agriculture, and field operations. When an inspector asks for your heat illness prevention records — monitoring logs, supervisor alerts, training completions — a binder of handwritten notes isn't a defense. It's an invitation for a citation.

Most companies know they need a heat program. Very few have one that's actually documented.

One Platform. Three Things OSHA Needs to See.

Automated Monitoring

HeatShield evaluates WBGT conditions at your job sites automatically — from sunrise to sunset, every day you're operating.

Goes beyond temperature. Accounts for humidity, radiant heat, workload, clothing type, and acclimatization — calculated against NIOSH/ACGIH thresholds.

Documented Supervisor Alerts

When conditions cross a risk threshold, supervisors are notified immediately via the platform. Every alert is timestamped and logged.

No manual check-ins. No "I forgot to look." Every notification has a delivery timestamp and acknowledgment record.

Audit-Ready Compliance Records

Every monitoring session, risk transition, alert, and training completion is stored and exportable — organized for inspection.

PDF and CSV exports. Compliance Packets (Pro). 12–36 months of data retention depending on plan.

Monitoring Proves the Conditions. Training Proves Your Crew Was Ready.

OSHA doesn't just want to see that you were watching the temperature. They want evidence that your workers knew what to do when it got dangerous.

HeatShield includes a built-in, OSHA-aligned heat illness prevention training course — assigned and completed directly through the platform. Certificates of completion are stored per worker and included in your compliance records.

  • 11-lesson course covering heat illness prevention for employees and supervisors
  • Accessible on any phone — no app download required
  • Progress tracked per worker
  • Certificates of completion stored and exportable
  • Included with every plan
HeatShield LMS training course overview

Sensor API Integration PRO

Indoor Sites Need Real Readings. Not Weather Guesses.

Outdoor monitoring pulls live weather data automatically from your job site's GPS coordinates. But warehouses, commercial kitchens, and manufacturing floors have their own indoor climate — weather data won't cut it for §3396 compliance.

With the PRO-tier Sensor API Integration, your existing WiFi-capable temperature and humidity hardware POSTs readings directly to HeatShield — no third-party cloud relay, no manual data entry. HeatShield uses the live reading to calculate WBGT, enforce 82°F and 87°F thresholds, and produce the timestamped indoor records your compliance packet requires.

  • Works with any WiFi-capable sensor that supports custom HTTP POST endpoints
  • Per-site API key — issued, managed, and rotatable by admins
  • Live reading and staleness indicator displayed in the HeatShield dashboard
  • Recommended: Monnit ALTA gateway + temp/humidity sensor — supports custom HTTP push out of the box
  • Feeds live data directly into WBGT calculation — no assumptions
Sensor API Integration — PRO
Live Reading
84.2°F / 58% RH
● Live · Updated 42 sec ago
⚠ Threshold Crossed — 82°F
Tier 1 protections required · Supervisor notified
Site API Key
hs_live_••••••••••••••••
Managed by admin · Rotatable anytime

Built Around the Rules in Your State.

Heat illness prevention requirements vary significantly by state. HeatShield's monitoring thresholds, documentation structure, and alert triggers are aligned with the specific regulations in each regulated state — not just OSHA's federal guidelines.

Operating in another state? Federal OSHA guidelines apply — HeatShield covers those too.

The Heat Compliance Requirement Most Employers Don't Track Per Worker.

OSHA enforcement and every major state heat rule — California §3395 & §3396, Washington WAC 296-62-095, Oregon OAR 437-002-0156, Colorado 7 CCR 1103-15, and Minnesota Rule 5205.0110 — require close observation of workers during their initial period working in heat, and again whenever they return after time away. Most companies don't track this at all. HeatShield does it automatically, per worker, on every site.

14
Days

Most state heat rules require close supervisor observation during a worker's initial heat exposure period. New hires and returning workers both qualify.

5+
Days Off

Workers returning after 5 or more days away from heat exposure must restart the acclimatization observation period.

Higher Risk

Heat illness risk is significantly elevated during the acclimatization window. HeatShield adjusts alert thresholds for at-risk workers automatically.

👷
Per-Worker Status Tracking

Each worker's acclimatization start date is recorded. HeatShield automatically identifies who is in the at-risk observation window at any given time, with no spreadsheets required.

🌡️
Adjusted Risk Thresholds

Heat stress risk scores factor in acclimatization status. Workers in the observation window trigger supervisor alerts at lower thresholds than fully acclimated crew members.

📋
Documented for Inspection

Acclimatization records are stored per worker and exportable as part of your compliance packet, showing inspectors exactly which workers were in observation, and when.

🔄
Automatic Reset on Return

When a worker returns after 5+ days away, HeatShield automatically flags them as re-entering the acclimatization window, with no manual tracking required from supervisors.

Compliance Peace of Mind. Their Words.

★★★★★

"Perfect for my entire team. It gives me compliance peace of mind."

— Randy P.
★★★★★

"Easy to navigate and the concepts were clear and easy to understand."

— Lauren T.
★★★★★

"I loved the videos and the interactions — so much better than other trainings!"

— Justin O.

What Safety Managers Ask Before Starting a Trial

HeatShield is designed specifically to generate the monitoring logs, training records, and supervisor alert documentation that OSHA inspectors look for in a heat illness prevention audit. Every record is timestamped, stored, and exportable. We recommend consulting with legal counsel for program-specific advice.
Yes, Workers interact with HeatShield through their mobile device simply by logging into the Learning Portal via an organization code provided to them. Nothing to download or install. They simply start and complete their training. Supervisors can track their progress and document completion and certificate generation.
Both. For outdoor sites, HeatShield pulls live weather data automatically from your job site's GPS coordinates — no hardware required. For indoor sites (warehouses, commercial kitchens, manufacturing floors), HeatShield enforces the required temperature thresholds and produces the documentation your program needs. PRO users can connect physical temperature and humidity sensors via the Sensor API Integration for live, hardware-accurate indoor readings that feed directly into the WBGT calculation. Each site is configured independently as outdoor or indoor, so you can run a mixed operation from a single account.
For outdoor sites, no — HeatShield pulls live weather data automatically using GPS coordinates. For indoor sites, the PRO-tier Sensor API Integration lets you connect physical temperature and humidity hardware directly to HeatShield for live readings. We recommend the Monnit ALTA gateway + temp/humidity sensor, which supports custom HTTP push out of the box. Without a sensor, indoor site compliance documentation is still fully available — you just won't have automated live readings feeding the WBGT calculation.
Most organizations have their first job site live within 15 minutes of signing up. You enter your site address, add your supervisors, and monitoring starts automatically.
Your data and records are preserved. You choose a plan and continue uninterrupted, or cancel before the trial ends — no charge if you cancel. (Note: Training certificates of completion are issued only on paid plans.)
PRICING

Plans built for field operations

Annual billing with a 14-day free trial. No credit card required.

Core

Structured monitoring for small crews

$ 39 /mo

Billed $468 annually

  • Unlimited jobsites & monitoring
  • Automated heat monitoring & risk transitions
  • Supervisor notifications & escalation
  • Per-worker acclimatization tracking
  • Crew management
  • Mobile-first PWA experience
  • Site Groups
  • 12-month data retention
  • Standard PDF export
  • 10 training seats included*
  • Standard support
  • * $10/seat for additional users

Start with 14-Day Free Trial

No credit card required

Pro

Extended Records, Reporting, Training & Indoor Sensor API

$ 59 /mo

Billed $708 annually

  • Everything in Core, plus:
  • Compliance Packet Downloads
  • Jobsite Templates
  • Sensor API Integration Indoor
  • Incident Reporting
  • Extended data retention (36 months)
  • PDF + CSV exports
  • 20 training seats included*
  • Priority support
  • * $5/seat for additional users

Start with 14-Day Free Trial

No credit card required

Heat Season Doesn't Wait. Neither Should Your Compliance Program.

No credit card required. Full platform access. Setup in 15 minutes.